Automatic Multiple bags bundling machine ZB360
Video
Process Characteristics
Characteristics of equipment modules
Material Sorting & Palletizing Feeding Unit | ||
Tissue Arrangement & Conveyance |
Conveyor belt transport + Cylinder stacking |
Fully automatic, photoelectric detection |
Specification Changeover Adjustment |
Adjust baffle plates + Reposition photoelectric sensors + Replace pusher plates |
Changeover completed in approximately 60 minutes |
Tissue Monitoring |
Photoelectric sensors (Bosch) |
Fully automated real-time monitoring |
Drive Control System |
PLC, rotary encoder, detection components |
Synchronized with main machine |
Packaging Host Unit | ||
Tissue Feeding & Drive Method |
Timing belt pusher feed + Stepper motor drive |
Fully automated |
Lubrication Method |
Manual grease lubrication |
Via grease gun |
Raw Material Detection |
Photoelectric sensors (Panasonic) |
Fully automated |
Film Unwinding Method |
Motor-driven friction wheel unwinding |
Tension automatically adjusted |
Film Storage Method |
Dancer arm storage + Automatic alarm during film absence |
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Film Feeding Drive Method |
Stepper motor drive + Encoder-controlled film timing + Air-assisted film feeding |
Fully automated, precise and reliable |
Registration Mark Tracking |
Baodeli photoelectric sensor (eye) |
Fully automatic, precise and reliable |
Knife Drive Method |
Synchronized power drive, PLC-controlled |
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Sealing Method |
Cam-driven thermo-sealing |
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Specification Changeover |
Manual component replacement + Parameter adjustment via touchscreen |
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Temperature Control |
Intelligent temperature controller |
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HMI Interface |
Touchscreen HMI with comprehensive functional modules, user-friendly interface, simple operation |
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Anti-Empty Packaging Function |
Intelligent film feeding: Packaging only when tissues are present; halts operation without material |
Zero film waste; Reduced material cost |
Standard Functions |
Emergency stop; Independent/combined operation modes; Fault diagnostics; Auto-stop for abnormal tissue/out-of-film/pusher overload conditions; Auto-stop during manual cranking |
Simplified debugging; Low failure rate; High safety |
Data Management |
All parameters configurable via HMI |
User-friendly; Improved efficiency |
Drive Transmission |
Timing belt/chain drive + Cam transmission |
Easy maintenance;low maintenance costs |
Core Drive Control System |
Integrated system: HMI + Detection system + VFD speed control + Cam system + Encoder system + Synchronized drive |
Mechatronic intelligence; Simple operation; Easy maintenance; Low operating cost; High productivity |
Electrical Cabinet Installation |
Fully independent sealed enclosure |
Easy maintenance; Reduced electromechanical interference |
Side Sealing Unit | ||
Edge Guiding Method |
Adjustable flanger + Fixed flanger |
Categorized as changeover parts; requires replacement during specification adjustment |
Edge Guiding Drive |
Adjustable flanger driven by cam mechanism + Fixed flanger heat-sealing |
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Sealing Method |
High-temperature resistant belts automatically convey and heat-seal both sides. Flexible components between belts and sealing plates allow adaptive adjustment for tissue length variations |
Fully automated; high flexibility |
Sealing Mechanism Drive |
Geared motor |
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Temperature Control |
Manual temperature setting + Intelligent controller adjustment |
Accommodates diverse sealing effects |
Equipment Technical Specifications
Item |
Specification |
Remarks |
Product Feeding |
Automatic feeding for pocket tissue production line |
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Designed Production Speed |
20 packs/minute |
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Maximum Stable Production Speed |
20 packs/minute |
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Product Specification Changeover Time |
60 minutes |
Standard time after operator proficiency |
Packaging Film Replacement Time |
20 minutes |
Standard time after operator proficiency |
Changeover Parts |
Supports standard/mini configurations: 5 packs, 6 packs × 2 layers, etc. |
Standard machine: 5 packs × 2 layers |
Print Registration Tolerance |
Longitudinal: ±2mm; Transverse: ±2mm |
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Overall Dimensions (L×W×H) |
4400 × 2200 × 1500 mm |
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Net Weight |
≥1200 kg |
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Packaging Material |
CPP double-sided heat-seal film |
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Film Thickness |
0.035–0.05 mm |
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Maximum Film Roll Diameter |
420 mm |
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Film Core Diameter |
76 mm |
Complies with international standards |
Film Printing Design |
Refer to Technical Annex I |
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Maximum Film Width |
420 mm |
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Air Pressure |
5–6 kg/cm² (0.49–0.59 MPa) |
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Electrical Cabinet Power |
380 V AC |
Complies with Chinese electrical standards |
Total Drive Power |
4 kW |
Sum of motor power ratings |
Total Heating Power |
3.6 kW |
Combined power for sealing/side heating |
Voltage Tolerance |
±10% |
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Color & Finish |
Wrinkle gray (full machine) |
Powder coating |
Control Cabinet Protection |
PELV (Protective Extra-Low Voltage) |
Meets GB5226.1-2008 standard |
Tissue Packaging Method |
Parallel packaging |
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