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Automatic Multiple Bags Bundling Machine ZB360 - High-Quality China Suppliers and Factory for Durable Packaging Solutions
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Process Characteristics
- Cutting blades are made of imported alloy steel, heat-treated for prolonged durability.
- Timing belts are high-quality domestic products.
- Timing pulleys are available in two materials: aluminum alloy and 45# steel, with surface treatments including black oxide coating or oxidation.
- Various rollers use either 45# steel or aluminum alloy, featuring electroplated or oxidized surfaces.
- Standard components are either full stainless steel or high-strength carbon steel with nickel plating.
- Inverters employ Shihlin brand, and Programmable Logic Controllers (PLCs) use Siemens, ensuring long-term reliability.
- Design requirements, process specifications, installation methods, and quality standards for key mechanical components adhere to Foshan Chuangxiang Automation Equipment Co., Ltd. corporate standards.
Characteristics of Equipment Modules
| Module / Function | Mechanism & Method | Performance & Advantage |
|---|---|---|
| Material Sorting & Palletizing Feeding Unit | ||
| Tissue Arrangement & Conveyance | Conveyor belt transport + Cylinder stacking | Fully automatic, photoelectric detection |
| Specification Changeover Adjustment | Adjust baffle plates + Reposition photoelectric sensors + Replace pusher plates | Changeover completed in approximately 60 minutes |
| Tissue Monitoring | Photoelectric sensors (Bosch) | Fully automated real-time monitoring |
| Drive Control System | PLC, rotary encoder, detection components | Synchronized with main machine |
| Packaging Host Unit | ||
| Tissue Feeding & Drive Method | Timing belt pusher feed + Stepper motor drive | Fully automated |
| Lubrication Method | Manual grease lubrication | Via grease gun |
| Raw Material Detection | Photoelectric sensors (Panasonic) | Fully automated |
| Film Unwinding Method | Motor-driven friction wheel unwinding | Tension automatically adjusted |
| Film Storage Method | Dancer arm storage + Automatic alarm during film absence | — |
| Film Feeding Drive Method | Stepper motor drive + Encoder-controlled film timing + Air-assisted film feeding | Fully automated, precise and reliable |
| Registration Mark Tracking | Baodeli photoelectric sensor (eye) | Fully automatic, precise and reliable |
| Knife Drive Method | Synchronized power drive, PLC-controlled | — |
| Sealing Method | Cam-driven thermo-sealing | — |
| Specification Changeover | Manual component replacement + Parameter adjustment via touchscreen | — |
| Temperature Control | Intelligent temperature controller | — |
| HMI Interface | Touchscreen HMI with comprehensive functional modules, user-friendly interface, simple operation | — |
| Anti-Empty Packaging Function | Intelligent film feeding: Packaging only when tissues are present; halts operation without material | Zero film waste; Reduced material cost |
| Standard Functions | Emergency stop; Independent/combined operation modes; Fault diagnostics; Auto-stop for abnormal tissue/out-of-film/pusher overload conditions; Auto-stop during manual cranking | Simplified debugging; Low failure rate; High safety |
| Data Management | All parameters configurable via HMI | User-friendly; Improved efficiency |
| Drive Transmission | Timing belt/chain drive + Cam transmission | Easy maintenance; low maintenance costs |
| Core Drive Control System | Integrated system: HMI + Detection system + VFD speed control + Cam system + Encoder system + Synchronized drive | Mechatronic intelligence; Simple operation; Easy maintenance; Low operating cost; High productivity |
| Electrical Cabinet Installation | Fully independent sealed enclosure | Easy maintenance; Reduced electromechanical interference |
| Side Sealing Unit | ||
| Edge Guiding Method | Adjustable flanger + Fixed flanger | Categorized as changeover parts; requires replacement during specification adjustment |
| Edge Guiding Drive | Adjustable flanger driven by cam mechanism + Fixed flanger heat-sealing | — |
| Sealing Method | High-temperature resistant belts automatically convey and heat-seal both sides. Flexible components between belts and sealing plates allow adaptive adjustment for tissue length variations | Fully automated; high flexibility |
| Sealing Mechanism Drive | Geared motor | — |
| Temperature Control | Manual temperature setting + Intelligent controller adjustment | Accommodates diverse sealing effects |
Equipment Technical Specifications
| Item | Specification | Remarks |
|---|---|---|
| Product Feeding | Automatic feeding for pocket tissue production line | — |
| Designed Production Speed | 20 packs/minute | — |
| Maximum Stable Production Speed | 20 packs/minute | — |
| Product Specification Changeover Time | 60 minutes | Standard time after operator proficiency |
| Packaging Film Replacement Time | 20 minutes | Standard time after operator proficiency |
| Changeover Parts | Supports standard/mini configurations: 5 packs, 6 packs × 2 layers, etc. | Standard machine: 5 packs × 2 layers |
| Print Registration Tolerance | Longitudinal: ±2mm; Transverse: ±2mm | — |
| Overall Dimensions (L×W×H) | 4400 × 2200 × 1500 mm | — |
| Net Weight | ≥1200 kg | — |
| Packaging Material | CPP double-sided heat-seal film | — |
| Film Thickness | 0.035–0.05 mm | — |
| Maximum Film Roll Diameter | 420 mm | — |
| Film Core Diameter | 76 mm | Complies with international standards |
| Film Printing Design | Refer to Technical Annex I | — |
| Maximum Film Width | 420 mm | — |
| Air Pressure | 5–6 kg/cm² (0.49–0.59 MPa) | |
| Electrical Cabinet Power | 380 V AC | Complies with Chinese electrical standards |
| Total Drive Power | 4 kW | Sum of motor power ratings |
| Total Heating Power | 3.6 kW | Combined power for sealing/side heating |
| Voltage Tolerance | ±10% | — |
| Color & Finish | Wrinkle gray (full machine) | Powder coating |
| Control Cabinet Protection | PELV (Protective Extra-Low Voltage) | Meets GB5226.1-2008 standard |
| Tissue Packaging Method | Parallel packaging | — |
Frequently Asked Questions (FAQ)
What is the production speed of the tissue packaging equipment?
The equipment has a designed production speed and a maximum stable production speed of 20 packs per minute.
How long does a product specification changeover take?
A standard product specification changeover takes approximately 60 minutes after the operator achieves proficiency.
What packaging materials and film thicknesses are compatible?
The machine is designed to use CPP double-sided heat-seal film with a thickness range of 0.035 to 0.05 mm.
How does the machine prevent empty packaging and save materials?
It features an intelligent film feeding anti-empty packaging function. The system only feeds film and packages when tissues are detected, and automatically halts operation when no material is present, resulting in zero film waste.
What brands of key electrical components are used?
The equipment utilizes Siemens Programmable Logic Controllers (PLCs), Shihlin brand inverters, and high-quality detection sensors from brands like Bosch and Panasonic to ensure long-term operational reliability.
What safety and diagnostic functions are integrated as standard?
Standard functions include an emergency stop, independent/combined operation modes, fault diagnostics, automatic stop for abnormal tissue, out-of-film or pusher overload conditions, and auto-stop during manual cranking.