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China Automatic Multiple Bags Bundling Machine ZB360 - Reliable Suppliers and Factory for Quality Packaging Solutions
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Process Characteristics
Cutting blades are made of imported alloy steel, heat-treated for prolonged durability.
Timing belts are high-quality domestic products.
Timing pulleys are available in two materials: aluminum alloy and 45# steel, with surface treatments including black oxide coating or oxidation.
Various rollers use either 45# steel or aluminum alloy, featuring electroplated or oxidized surfaces.
Standard components are either full stainless steel or high-strength carbon steel with nickel plating.
Inverters employ Shihlin brand, and Programmable Logic Controllers (PLCs) use Siemens, ensuring long-term reliability.
Design requirements, process specifications, installation methods, and quality standards for key mechanical components adhere to Foshan Chuangxiang Automation Equipment Co., Ltd. corporate standards.
Characteristics of Equipment Modules
| Material Sorting & Palletizing Feeding Unit | ||
|---|---|---|
| Tissue Arrangement & Conveyance | Conveyor belt transport + Cylinder stacking | Fully automatic, photoelectric detection |
| Specification Changeover Adjustment | Adjust baffle plates + Reposition photoelectric sensors + Replace pusher plates | Changeover completed in approximately 60 minutes |
| Tissue Monitoring | Photoelectric sensors (Bosch) | Fully automated real-time monitoring |
| Drive Control System | PLC, rotary encoder, detection components | Synchronized with main machine |
| Packaging Host Unit | ||
| Tissue Feeding & Drive Method | Timing belt pusher feed + Stepper motor drive | Fully automated |
| Lubrication Method | Manual grease lubrication | Via grease gun |
| Raw Material Detection | Photoelectric sensors (Panasonic) | Fully automated |
| Film Unwinding Method | Motor-driven friction wheel unwinding | Tension automatically adjusted |
| Film Storage Method | Dancer arm storage + Automatic alarm during film absence | — |
| Film Feeding Drive Method | Stepper motor drive + Encoder-controlled film timing + Air-assisted film feeding | Fully automated, precise and reliable |
| Registration Mark Tracking | Baodeli photoelectric sensor (eye) | Fully automatic, precise and reliable |
| Anti-Empty Packaging Function | Intelligent film feeding: Packaging only when tissues are present; halts operation without material | Zero film waste; Reduced material cost |
| Core Drive Control System | Integrated system: HMI + Detection system + VFD speed control + Cam system + Encoder system + Synchronized drive | Mechatronic intelligence; Simple operation; High productivity |
| Side Sealing Unit | ||
| Edge Guiding Method | Adjustable flanger + Fixed flanger | Requires replacement during specification adjustment |
| Sealing Method | High-temperature resistant belts automatically convey and heat-seal both sides | Fully automated; high flexibility |
Equipment Technical Specifications
| Item | Specification | Remarks |
|---|---|---|
| Designed Production Speed | 20 packs/minute | — |
| Product Specification Changeover | 60 minutes | Standard time after operator proficiency |
| Overall Dimensions (L×W×H) | 4400 × 2200 × 1500 mm | — |
| Net Weight | ≥1200 kg | — |
| Packaging Material | CPP double-sided heat-seal film | — |
| Air Pressure | 5–6 kg/cm² (0.49–0.59 MPa) | — |
| Total Drive Power | 4 kW | Sum of motor power ratings |
| Control Cabinet Protection | PELV (Protective Extra-Low Voltage) | Meets GB5226.1-2008 standard |
Frequently Asked Questions
What is the production capacity of this machine?
The equipment has a designed and stable production speed of 20 packs per minute.
What brands of electrical components are used?
The machine utilizes high-quality international brands including Siemens for PLCs, Shihlin for inverters, and Bosch/Panasonic for photoelectric sensors.
How does the "Anti-Empty Packaging" function work?
It is an intelligent film feeding system that detects the presence of tissues. It only packages when material is detected and automatically halts film feeding when tissues are absent, significantly reducing material waste.
How long does it take to change product specifications?
A standard specification changeover takes approximately 60 minutes once the operator becomes proficient with the equipment.
What type of packaging film is required?
The machine is designed to work with CPP double-sided heat-seal film with a thickness ranging from 0.035 to 0.05 mm.
Is the machine easy to maintain?
Yes, the machine features a mechatronic intelligent design with a user-friendly HMI touchscreen. It uses timing belt/chain drives and cam transmissions for easy maintenance and lower operating costs.