China Suppliers Factory Automatic Japanese Style Tissue Paper Folding Machine with Precise Servo Cutting System
Video Demonstration
Tissue Folding Machine Specifications
| Item | Technical Parameters |
|---|---|
| Base Paper Basis Weight | 13~23 g/m2 wood pulp paper (2–3 layers) |
| Paper Roll Diameter | ≤∅1200 mm |
| Core Inner Diameter (mm) | ∅76.2 mm |
| Paper Width | 200 mm |
| Unfolded Product Size | 200 mm × 200 ± 2 mm |
| 1/4 Fold Size | 100 mm × 100 ± 2 mm |
| 1/6 Fold Size | 67 mm × 100 ± 2 mm |
| Design Speed | 700 sheets/min per machine |
| Production Speed | 600 sheets/min per machine (varies with folding layers) |
| Control Method | PLC control, variable-frequency speed regulation, jog feeding |
| Packs per Minute | Example (10 sheets/pack): 55–60 packs/min per machine (adjustable per customer) |
| Pack Height | Customizable based on sheets per pack |
| Main Motor Power (kW) | 1.5 kW |
| Vacuum Compressor | 7.5 kW (screw type) |
| Compressed Air Pressure | ≥ 0.5 MPa (external supply required) |
| Compressed Air Consumption | ≥ 5 （m³/min） dry clean air (external supply required) |
| Power Supply | 3-phase 380V 50Hz |
| Control Voltage | AC 220V + DC 24V |
| Web Break Detection | Web break detection system; slowdown & stop when paper is nearly exhausted |
| Safety Protection | All major transmission parts covered by safety guards |
| Machine Dimensions (L×W×H) | 4.8 m × 1.6 m × 1.4 m |
| Machine Weight | Approx. 2 tons per unit |
Folding Machine Head
| Item | Technical Parameters |
|---|---|
| Drive Method | Timing belt, gears |
| Folding Roller Gap | Non-adjustable |
| Feeding Roller Gap | Non-adjustable |
| Feeding Belt | Timing belt drive, Fabric-reinforced belt drive |
| Web Centering | Screw adjustment |
| Safety Protection | Safety guards on major transmission parts |
Paper Cutting System
| Item | Technical Parameters |
|---|---|
| Cutting Method | Rotary flying knife cutting (upper/lower blades) |
| Discharge Method | PVC-belt conveying |
| Drive Method | Motor-driven |
| Motor Power | 0.4 kW |
Embossing: Calendering Part
| Item | Technical Parameters |
|---|---|
| Pressure Method | Bolt-actuated pressure |
| Embossing Method | Steel-to-rubber configuration |
| Embossing Roll Surface | Electroplated finish |
| Drive Method | Timing belt drive |
| Web Break Protection | Yes |
| Calendering Method | N/A |
| Calendering Drive Method | N/A |
Unwinding Stand
| Item | Technical Parameters |
|---|---|
| Paper Feeding Method | Fabric-reinforced belt conveying |
| Roll Loading Method | Pneumatic assistance |
| Max. Parent Roll Diameter | ≤ Ø1350 mm |
| Compressed Air Pressure | ≥ 0.4 MPa |
| Compressed Air Consumption | < 1 m³/min |
Automatic Stacking Device
| Item | Technical Parameters |
|---|---|
| Stacking Function | Delta PLC-controlled with servo-driven precision stacking |
| Stacking Structure | Internal machine integration |
| Pneumatic Stacking | N/A |
| Stacking Configuration | Adjustable sheets per stack (≤60mm height), unidirectional transfer function |
| Transfer Motor Power | 0.2 kW |
| Compressed Air Pressure | ≥ 0.5 MPa (external supply required) |
| Compressed Air Consumption | 12m3 |
Electrical Components List
| Component | Specification | Brand | Qty | Unit |
|---|---|---|---|---|
| Motor | YE2-80M1-4 | Jiangsheng | 1 | Unit |
| Motor | YE2-90L-6 | Jiangsheng | 1 | Unit |
| Inverter | 1.5 kW | Yanchang | 1 | Unit |
| Flat Button | Non-illum. (Green) | Koneda | 2 | Pcs |
| Two-position Switch | - | 2 | Pcs | |
| Emergency Stop Button | - | 1 | Pcs | |
| Stop Button | Non-illum. (Red) | 1 | Pcs | |
| Flat Button | Non-illum. (Yellow) | 1 | Pcs | |
| Circuit Breaker | 3P/C32 | Tianzheng | 1 | Pcs |
| Circuit Breaker | 1P/C6 | 1 | Pcs | |
| Contactor | 0910 | 1 | Pcs | |
| Thermal Overload Relay | 1.6-2.5A | 1 | Pcs | |
| Potentiometer | B502 (with knob) | Imported | 1 | Pcs |
| Relay | 24V DC | Mibor | 3 | Pcs |
| Relay | 220V AC | 1 | Set | |
| Terminal Block | 15A (30 positions) | - | 1 | Pcs |
| Counter | H7JC2-6E2R | Taiwan, China | 1 | Unit |
Frequently Asked Questions (FAQ)
What is the production and design speed of this folding machine?
The machine features a design speed of 700 sheets/min per machine, with an actual production speed of approximately 600 sheets/min per machine (depending on the number of folding layers).
What are the power requirements and motor specifications?
The system uses a 3-phase 380V 50Hz power supply with an AC 220V + DC 24V control voltage. The main motor power is 1.5 kW, and it requires a 7.5 kW screw-type vacuum compressor.
What paper roll dimensions and raw materials are supported?
It supports 13~23 g/m² wood pulp base paper (2-3 layers). The maximum paper roll diameter is ≤∅1200 mm with a core inner diameter of ∅76.2 mm and a paper width of 200 mm.
Does the machine feature automatic stacking?
Yes, the machine includes an integrated automatic stacking device controlled by a Delta PLC system with servo-driven precision stacking. It supports adjustable sheets per stack up to a height of ≤60mm.
What safety and detection mechanisms are equipped?
The machine includes a web break detection system that automatically slows down and stops operation when paper is nearly exhausted. Furthermore, all major transmission parts are covered by safety guards.